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Tuning Hammers – The Striking Surface
It is not hard to get the best possible sound out of a pair of hammers. A few common or easily obtained supplies and a little time will produce custom hammers with great sound and playability.
Here is a selection of tools that will help you alter the surface of your hammers.
Tools:
Razor blade or Xacto knife (very sharp)
Sandpaper 220 grit
Straight edge to guide the cut
Cutting board
Tooth picks used to apply the adhesive
Ruler
Rubber bands may be needed to hold things in place
Adhesives: You don’t need all of these. One or two will do the job
Shoe Goo™ (or similar running shoe repair material)
White Glue (like Elmer's Glue™)
Fabric glue (Fabric Tack)
Contact cement (my personal favorite)
Leather Weld
Tight Bond III
Covering materials:
Leather bootlaces - are usually about the right width and they have varying thickness along their length. Typically, one side is polished and the other is rough. Leather bootlaces are available in most shoe stores. Suede laces are a favorite of many builders. Generally leather laces come in 48-inch lengths. That will cover a lot of hammers!!
Old leather shoes, belts or straps - cut up the family discards and use these as a source of coverings. Fabric stores often carry leather, too. Remember that the thicker the leather, the quieter the sound. It makes a difference in the final sound if you use the rough side or the polished side. The rough side makes a quieter sound. If you put the polished side on the face of the hammer, be sure to scuff it a bit so that the adhesive will hold.
Dr. Shol’s Moleskin™ – many players report good results with this commercial product. It comes in two thicknesses. Experiment to find what works best on your instrument. One nice thing about this product is that it has an adhesive backing.
Piano felt - get this from a piano tuner or autoharp repairperson. Felt will not last nearly as long as leather. But it makes a wonderful sound. You can’t find this at the fabric store. Piano felt is much denser and more durable than craft felt sold in a fabric store. Use the THIN piano felt. Autoharp pads work too, but must be cut down to produce the right thickness. That’s a tedious process.
How to put the material on the hammer
1. Measure and cut the material you want to affix to the hammerhead. I usually trace the hammerhead directly on the material and cut from that pattern.
2. Lightly sand the surface of the hammer to remove the finish. You just need to lift off the shine. Rub away the dust from the sanding.
3. Put a small puddle of adhesive on a scrap of paper. Use a toothpick to apply a light layer of adhesive to the hammer and the covering material you are going to use. Not much adhesive is required. The toothpicks make it easy to control the amount and placing of the glue.
4. The adhesive manufacturer may recommend a short drying period before putting the two items together. Follow those instructions. When ready, stick the two together. Position the leather on the head and let it dry. If I’m using Elmer’s glue, I usually lightly clamp the combination overnight with rubber bands. With contact cement, clamping is not necessary. Whatever adhesive you use, let it cure overnight. The hammers are ready for playing the next day.
Comments on Adhesives
The type of adhesive used will make a huge difference in the quality of the sound produced by the hammer.
White glue (like Elmer's™) will dry rock hard and make a very bright sound. Don’t use this type of glue on a surface that will be asked to produce a soft and mellow sound. It will defeat the purpose of that soft felt because, as the glue hardens, it will soak into the porous felt. When the glue dries, the felt will be just as hard as the glue. Elmer's™ is a great choice for hammers that will be used to play in a jam, in a band, or wherever volume and clear articulation are at a premium.
Contact cement is very thin and unobtrusive. However, as the name implies, if you follow the manufactures' directions exactly, you get one shot at putting the material on straight. It is hard to make adjustments after the two materials come together. I always shorten the drying time on this adhesive and put the leathers on sooner rather than later. This is my adhesive of choice. It holds up well over time and is easy to use.
Fabric cement sold in bridal shops or fabric stores and a material that runners use to repair their worn down heels with the trade name, Shoe Goo™, are excellent adhesives. Both fabric cement and Shoe Goo remain flexible after they dry. They will not alter the felt or leather surface of the hammer. That means, the soft qualities of the leather or felt will be retained. If you are looking for a very quiet and bouncy hammer, these adhesives are worth a try.
Tight Bond III - This seems to be the current choice with many builders. It is different than the traditional Elmer's white gule. It doesn't soak into the leather and stiffen it. The bond is long lasting.
Never ever - under any circumstances - use epoxy or super-glue or anything that promises a bond stronger than steel and more durable than Mount Rushmore. You may have to fix this thing at some point and you will be unhappy to find that modern chemistry has trashed your favorite set of hammers.
The material and the adhesive will change the weight and balance of the hammer. You will have to consider this as you alter your hammers. Try not to use very thick coverings and globs of glue. The hammers will be too heavy and the sound will be wimpy, too.
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